When you choose a packaging manufacturer, you’re not just buying a product—you're investing in the safety and integrity of your own goods. At our facility in Ahmedabad, Gujarat, we have been pioneers in creating custom protective solutions using Thermocol (EPS - Expandable Polystyrene) and Armour (EPE – Expandable Polyethylene) since our journey began in 2006. With nearly two decades of dedication to this brand, we have built a reputation for reliable, high-precision packaging that meets the toughest industrial demands.
The foundation of our expertise lies with our visionary proprietor, Mr. Khimjibhai Bhanushali (B.E. Mech.), who brings a colossal 30 years of hands-on experience to every project. This profound mechanical and industrial knowledge ensures that our manufacturing processes are not merely standard, but optimally engineered for efficiency and quality. This isn't just a business; it’s a passion for delivering structural excellence.
We are more than just a packaging manufacturer in Gujarat; we are a strategic supply chain partner. Our long-standing commitment and capacity mean that we are already the trusted supplier for several leading industries where failure is not an option.
Our custom EPS and EPE packaging solutions are engineered to specific industry requirements, ensuring compliance and superior protection for high-value and sensitive items:
Pharmaceutical Industries: Designing temperature-stable and protective inserts crucial for cold chain logistics and fragile glass containers.
Home Appliances Packaging: Creating custom-molded EPS buffers for perfect fitment, crucial for protecting TVs, refrigerators, and white goods from transit shock.
Engineering and Export Industries: Manufacturing robust, high-density EPE foam and Thermocol inserts that secure precision-engineered components and heavy export items against impact.
Food Packaging: Developing hygienic and reliable food-grade EPS boxes and containers for temperature retention and safe delivery.
Gifting & Retail: Offering aesthetic, yet highly protective cushioning that enhances unboxing while safeguarding contents.
Fire Safety Equipment: Providing durable EPS cushioning to ensure the integrity of critical safety devices.
Our greatest strength lies in our ability to deliver large quantities in minimal time, backed by a proprietary process designed for value-engineered economical cost and utmost quality and precision. We manage the entire lifecycle of your packaging solution, from concept to final product.
Unlike vendors who offer off-the-shelf solutions, we initiate every project with a meticulous technical deep dive. We perform proper Structural and Dimensional Analysis on your product to determine exactly where, how, and with what material it needs protection.
From this analysis, we expertly select the proper grade and density of either EPS or EPE material—be it for high impact absorption, surface scratch protection, or void filling. This precise approach eliminates material waste and ensures you are never overpaying for unnecessary protection.
To accommodate any budget, volume, and complexity, we offer state-of-the-art production methods:
Fabrication (Manual Tooling): This is the most economical option for low to medium-volume requirements or initial trials. It allows you to obtain high-quality, perfectly shaped protective packaging inserts without the high initial investment in Die/Mold manufacturing. It is a rapid, flexible approach.
Die / Mold Manufacturing: For products requiring high volumes and absolute dimensional repeatability, we manufacture custom dies and moulds. This tooling ensures rapid, consistent production runs for a lifetime of use.
Molding Facilities: Our advanced moulding lines allow us to produce complex, three-dimensional custom Thermocol packaging parts quickly and efficiently once the tooling is in place.
Our tag line (Quality with economy) and business model are driven by the aim to provide high-quality protective packaging at the most economical rate possible. We achieve this by collaborating closely with you to balance your required parameters (protection level, budget, volume) with our technical aspects (material grade, production method). This ensures a packaging solution that is both incredibly effective and highly cost-efficient.
Ready to secure your products with precision-engineered, cost-effective EPS and EPE packaging? Contact our Ahmedabad facility today to start your value analysis with our 30-year expert team.